Tray Unloader Machine
The Tray Unloading Machine is a fully automated solution designed to remove trays of finished product from freeze-dryers or processing lines with precision and efficiency. It ensures minimal manual handling, protecting product quality while maximizing throughput.
Model:XPJ01-01
Size（mm）：5300×3900×2850
All are driven by servo motors and with an automatic feeding mechanism.
Weight（kg）：2500
Tray Size（mm）：671*604*37
Tray load Weight：Max.8.5 kg
Capacity：400 trays/h
Air Pressure:6 bar
Power Supply：480V/60Hz/50A
Automates the unloading process from the freeze-dryer chamber or staging area, transferring trays onto conveyors or AGVs (Automated Guided Vehicles) for downstream operations such as packaging or inspection.
Key Features
Automated High-Speed Unloading
Handles multiple trays per cycle for continuous operation.
Reduces cycle time compared to manual handling.
Gentle Product Handling
Specialized gripping or vacuum systems to avoid product damage.
Stable transfer for fragile or lightweight freeze-dried products.
Flexible Integration
Connects with conveyor systems, AGVs, or robotic arms.
Compatible with single or multi-freeze-dryer configurations.
Hygienic Design
Stainless steel build (SS304 or SS316L).
Smooth surfaces for easy cleaning and compliance with FDA, BRCGS, EHEDG standards.
Intelligent Controls
PLC + HMI interface with recipe-driven automation.
Integration with SCADA/MES for real-time monitoring and reporting. Performance Metrics
Performance Metrics
Capacity: 10–30 trays per minute (depending on system layout).
Tray Size: Customizable (typical range 400×600 mm or 600×800 mm).
Safety: Full guarding and emergency stop features for operator protection.
Applications
Freeze-Dried Pet Food
Pharmaceutical and Nutraceutical Products
High-Value Food Ingredients
Benefits
Labor Savings: Reduces manual handling requirements by up to 80%.
Product Integrity: Prevents breakage of fragile freeze-dried goods.
Operational Efficiency: Shorter turnaround time between batches.
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Tray Loading Machine
The Tray Loading Machine is a fully automated system designed to load product onto trays with precision, speed, and hygiene. It is an essential component in freeze-drying operations and high-capacity food production facilities, reducing manual handling and improving overall efficiency.
Model:ZPJ01-01
Size（mm）：8750×2580×2850
All are driven by servo motors and with a laying
guide mechanism, electronic scale
Weight（kg）：2750
Tray Size（mm）：671*604*37
Tray load Weight：Max.8.5 kg
Capacity：400 trays/h
Air Pressure:6 bar
Power Supply：480V/60Hz/50A
Automatically portions and positions product (e.g., raw meat cubes, fruit pieces, or semi-prepared material) into trays for freeze-drying, baking, or other processing stages, ensuring uniform loading and consistent drying results.
Key Features
High-Speed Loading
Capable of handling multiple trays per minute.
Optimized for continuous production with minimal downtime.
Precision & Consistency
Accurate product placement to maintain uniform thickness for freeze-drying.
Adjustable fill patterns for various product shapes and sizes.
Flexible Integration
Interfaces with conveyors, AGVs (Automated Guided Vehicles), and robots.
Configurable for single or multi-line systems.
Hygienic Design
Stainless steel construction (SS304/SS316L) for food safety.
Easy-clean design with CIP (Clean-in-Place) or quick disassembly.
Smart Controls
HMI/PLC interface for easy recipe changes and system diagnostics.
IoT connectivity for real-time performance monitoring.
Performance Metrics
Capacity: Up to 10–30 trays per minute, depending on product and tray size.
Tray Sizes: Customizable (common range: 400×600 mm, 600×800 mm).
Accuracy: ±2% on fill weight per tray.
Applications
Freeze-Dry Pet Food: Raw meat cubes, complete meal portions.
Fruits & Vegetables: Diced or sliced produce before freeze-drying.
Nutraceuticals: Herbal or functional food components.
Benefits
Labor Reduction: Replaces manual loading with full automation.
Improved Hygiene: Reduces contamination risk.
Consistency & Quality: Ensures even drying and better yield.