Tray Loading Machine
The Tray Loading Machine is a fully automated system designed to load product onto trays with precision, speed, and hygiene. It is an essential component in freeze-drying operations and high-capacity food production facilities, reducing manual handling and improving overall efficiency.
Model:ZPJ01-01
Size(mm):8750×2580×2850
All are driven by servo motors and with a laying
guide mechanism, electronic scale
Weight(kg):2750
Tray Size(mm):671*604*37
Tray load Weight:Max.8.5 kg
Capacity:400 trays/h
Air Pressure:6 bar
Power Supply:480V/60Hz/50A
Automatically portions and positions product (e.g., raw meat cubes, fruit pieces, or semi-prepared material) into trays for freeze-drying, baking, or other processing stages, ensuring uniform loading and consistent drying results.
Key Features
High-Speed Loading
Capable of handling multiple trays per minute.
Optimized for continuous production with minimal downtime.
Precision & Consistency
Accurate product placement to maintain uniform thickness for freeze-drying.
Adjustable fill patterns for various product shapes and sizes.
Flexible Integration
Interfaces with conveyors, AGVs (Automated Guided Vehicles), and robots.
Configurable for single or multi-line systems.
Hygienic Design
Stainless steel construction (SS304/SS316L) for food safety.
Easy-clean design with CIP (Clean-in-Place) or quick disassembly.
Smart Controls
HMI/PLC interface for easy recipe changes and system diagnostics.
IoT connectivity for real-time performance monitoring.
Performance Metrics
Capacity: Up to 10–30 trays per minute, depending on product and tray size.
Tray Sizes: Customizable (common range: 400×600 mm, 600×800 mm).
Accuracy: ±2% on fill weight per tray.
Applications
Freeze-Dry Pet Food: Raw meat cubes, complete meal portions.
Fruits & Vegetables: Diced or sliced produce before freeze-drying.
Nutraceuticals: Herbal or functional food components.
Benefits
Labor Reduction: Replaces manual loading with full automation.
Improved Hygiene: Reduces contamination risk.
Consistency & Quality: Ensures even drying and better yield.