Tray Layer
The Tray Layer (also called Tray Stacker or Tray Loading Robot) is an automated solution for efficiently loading product trays onto multi-tier material racks or carts before pre-freezing and freeze-drying. It ensures precision stacking, labor reduction, and improved hygiene compliance in high-capacity food processing environments.
Model:PPJ01-00+LD01-00
Size（mm）：3150×1150×2300
The hopper has an eccentric vibration to prevent material clamping
Weight（kg）：750
Belt Speed：60mm/s
Hopper Volume：0.3m³
Capacity：3500 kg/h
Air Pressure: 6 bar
Power Supply：480V/60Hz/2*1.26KW+0.75KW
Core Function
Automates the stacking of filled trays onto designated rack positions.
Supports uniform loading across multiple layers (e.g., 16 trays per side, 64 trays per cart).
Key Features
High-Speed Loading:
Handles up to 8–12 trays per minute.
Multi-Axis Robotic Arm or Gantry System:
Precise movement with ±2 mm accuracy.
Customizable Rack Configurations:
Supports single-side or four-side loading for large racks.
Cold Room Compatible:
Designed to operate in sub-zero environments (-20°C or below).
Sanitary Design:
Constructed from AISI 304/316 stainless steel, suitable for food processing.
Safety & Compliance:
Meets FDA, EHEDG, and ISO 22000 standards.
Technical Specifications
Load Capacity: Up to 25 kg per tray.
Rack Size: Configurable (e.g., 64 trays per rack, 16 per side).
Automation Integration: Compatible with PLC/SCADA systems for full line control.
Power Supply: 380V / 50Hz, optional energy-saving mode.
Applications
Wet Meat Processing: Loading meat portions after cutting and mixing.
Freeze-Drying Prep: Automated staging before freezing tunnels.
Pet Food & Human Food Plants: High-volume tray handling for continuous production.
Benefits
Labor Efficiency: Reduces manual handling by 70–80%.
Consistent Loading: Minimizes risk of product contamination.
Scalability: Suitable for small pilot plants to large industrial facilities.