Rail System

The Rail System is a fixed-path track infrastructure designed to guide and support automated vehicles or carts (such as RGVs) for material transfer within production facilities. It ensures precision movement, stability, and efficiency in environments requiring strict hygiene and controlled conditions, such as wet meat processing, cold storage, and freeze-drying plants.

Including: 1#RGV/2#RGV ground rails, trolley rail in the blast freezer, trolley rail in the preprocessing room and post-processing room

Material:SS304

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Core Purpose

  • Provides a dedicated, guided route for automated material handling systems.

  • Enables safe and reliable transport between critical process stages (e.g., tray loading → spiral freezer → freeze-dry chamber).

Key Features

  • High-Precision Alignment

    • Maintains consistent positioning for docking stations, reducing cycle errors.

  • Heavy-Duty Construction

    • Stainless steel or coated steel rails for durability and hygiene compliance.

  • Adaptable Layout

    • Supports straight, curve, and switch rail configurations to optimize floor space.

  • Cold Environment Ready

    • Special design for sub-zero conditions, preventing track freezing or deformation.

  • Integrated Power & Communication

    • Conductor rails or cable chains for continuous power supply.

    • Data transmission for vehicle control (wired or wireless).

Technical Specifications

  • Load Capacity: Supports carts or RGVs up to 1,500 kg

  • Rail Material: Stainless steel or galvanized steel

  • Track Type: Floor-mounted or embedded

  • Guidance Accuracy: ±2 mm

  • Environment: Capable of operating at -40 °C in freezing zones

Applications

  • Freeze-Drying Facilities

    • Transfers racks from pre-freeze tunnels to lyophilization chambers.

  • Wet Meat Processing Plants

    • Automated logistics between cutting, mixing, freezing, and tray loading stations.

  • High-Bay Cold Storage

    • Integration with AS/RS systems for deep-freeze warehouse automation.

Benefits

  • Reliability: Fixed-path reduces risk of collisions vs. free navigation AGVs.

  • Hygienic & Safe: Stainless construction meets FDA & EHEDG standards.

  • Cost Efficiency: Lower operational costs compared to conveyor-based systems.

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